The PIAD chill cast process allows the production of near net shape components for many applications. Below is a list of important process and design parameters for chill castings.
1. Design Parameters
Standard tolerances |
+/- 0.010 per linear inch |
|
Standard tolerances |
+/- 0.002 for each additional inch | |
Premium tolerances |
+/- 0.005 per linear inch | |
Minimum wall thickness |
0.080" | |
Surface finish |
125 RMS or better | |
Outside casting surfaces |
No taper required | |
Enclosed casting features |
1 degree taper per inch | |
Repeatability from casting to casting |
Excellent | |
Cast-in foreign components |
Screws; pins; bolts; bushings | |
2. Commercial Parameters
Casting weight |
From 1 oz. to 50 lbs. |
|
Linear dimensions |
Up to 25 inches | |
Volume requirements per year |
350 to 80,000 pieces | |
Low tooling cost |
||
One time tooling charge |
||
For more information on process parameters for chill cast call 1-800-441-9858.